At Desai Engineering, we offer comprehensive refurbishment solutions for Banbury Mixers. Our scope of work includes:
Dismantling and cleaning of the mixer for detailed inspection.
Drill Side, Rotors, and End Plates are newly provided by ATL, ensuring precision and durability.
Manufacturing of Float Weight Pins for the chamber, meeting exact specifications.
Mixer Bearings inspection: Checking the clearance at the water end and dry end to ensure smooth operation.
Manufacturers of Bearing stop pin.
Throat Plates, Wear Plates, and Cover Plates: Manufactured to replace worn-out components for enhanced durability.
Lapping of Dust Stops: Performed by L&T to ensure dust containment.
Custom-manufactured parts, including:
Backup Ring
Gland Ring
Yoke
Comprehensive piping work: Refurbishing the oil, grease, and water piping systems.
Oil Distribution Assembly: Includes lube oil distributor, process oil distributor, and oil distributing blocks.
Discharge and Latch Systems: We manufacture and fit new discharge door shafts (both splined and plain) and reassemble latch shafts and bushes for smooth operation.
Rotary Joint Installation: We supply and install syphon pipes and rotary joints for seamless mixing performance.
At Desai Engineering, we offer comprehensive refurbishment solutions for Banbury Mixers. Our scope of work includes:
Dismantling and Cleaning: Ensuring the mills are thoroughly dismantled and cleaned before proceeding with refurbishment.
Base Plate Manufacturing: Custom base plates for new gear box and motor arrangements.
Gear Components: We manufacture high-durability connecting gears (MOC: 42 Mn CR04) and couplings to enhance the mill’s performance.
Bearing Bushes: We create precise PB-2 material bearing bushes (Qty: 04) for maximum efficiency.
Stock Blander and Assembly: Custom manufacturing of stock blander bars with finger assemblies and integration with the gear box and motor.
Nip Adjustment & Safety Features: We ensure the nip adjustment assembly is fully serviced, and additional features such as gland seal clamps, knife mounting arrangements, and safety ropes are inspected and repaired.
Lubrication System: Upgraded with a reliable lubrication pump and new piping for improved flow and consistency.
Water and Rotary Joint Systems : Installation of new water connection pipes, rotary joints, syphon pipes, and bell mouths to optimize mill cooling and lubrication.
Final Touches: Sandblasting, painting, and complete reassembly for optimal performance and aesthetics.
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